SugarPulse.ai
MIS · v3Executive Command Center · Integrated Sugar Complex
Morning Insight Briefing· generated 06:04 IST from MIS_Report_22_July_2026.xlsx
Overnight summary: Complex crushed 8,342 T against indent of 9,520 T (−12.4%). Recovery dipped to 10.62% due to imbibition variance on Mill #3. Co-gen exported 18.4 MW (1 TG-2 trip). Ethanol lifted 94.8 KL — BPCL 210 KL behind allocation. 1 critical anomaly: unaccounted loss breach at 0.19%.
LOSS ALERT
Unaccounted loss spiked to 0.19% (+26% vs STD)
Deviation traced to Mill #3 imbibition dip between 02:00–05:00 IST. Recommended: recalibrate maceration water flowmeter and inspect last mill dewatering roller.
CRUSH WARNING
Cane arrival 14% below indent at gate weighbridge
Gate receipts trailing plan by 1,180 T. Out-centres Kithore and Purqazi under-supplying. AI suggests dispatching 6 additional carrier trucks to Kithore before 14:00.
REVENUE BOOST
M-30 realised price ₹42/Qtl above bench
Uttar Pradesh trade prices firmed +0.6%. Consider releasing 4,000 Qtl held inventory before weekend.
Core KPI Scorecard
Hover for definitions · click any tile to drill into the underlying tab
Real-Time Executive Alerts
Live2 critical · 4 warning · 8 open
Category
8 shown · 8 actionable
- Process Loss·06:12 IST· A-2041Unaccounted Loss: +26.6%Unaccounted loss breach — 0.19% vs STD 0.15%Mill #3 imbibition dropped to 232% of fibre between 02:00–05:00 IST. Final bagasse pol at 2.1%.Source · MIS · Milling · Sheet 4
- Power·05:58 IST· A-2040Power Export: −4.16%TG-2 trip at 04:12 IST — 46 min outageGovernor oil pressure trip. Export loss ≈ 0.35 MWh · grid revenue impact ₹28,800.Source · SCADA · Turbine House
- Cane Yard·05:41 IST· A-2039Daily Crush: −12.4%Gate arrivals trailing indent by 1,180 TOut-centres Kithore & Purqazi under-supplying. Detention avg 3.4 h — 6 additional trucks recommended.Source · Weighbridge · Gate-1
- Distillery·05:20 IST· A-2038Ethanol Dispatch: −17.6%BPCL ethanol lifting 210 KL behind allocationMTD lift 980 KL vs plan 1,190 KL. Schedule 8 tankers before Friday to protect ESY 25-26 score.Source · Dispatch · OMC portal
- Quality·04:55 IST· A-2037Sugar Grade: +5.7%M-30 colour drifting — ICUMSA 148 vs spec ≤140Centrifugal wash water temperature dropped to 78°C. Sugar House shift-B advised to recalibrate wash cycle.Source · Lab · QC Bench
- Sales·04:20 IST· A-2036Realized Price: +1.1%M-30 realised price +₹42/Qtl above benchUP trade prices firmed 0.6%. AI recommends releasing 4,000 Qtl held inventory this week.Source · Trade Desk · Kanpur
- Safety·03:48 IST· A-2035Boiler Eff: −0.7%Boiler #2 flue O₂ trending high (6.8%)Excess air rising over 6h. Efficiency down 0.6 pp — schedule combustion tuning next planned stop.Source · DCS · Boiler House
- Power·03:12 IST· A-2034Bagasse: +24%Bagasse balance surplus +1,240 TAdequate buffer for co-gen through weekend. Consider off-season storage tarp coverage.Source · Yard · Bagasse Bay
Cane Receiving
Received
8,342T
Indented 9,520 T
Achievement
87.6%
Gate weighbridge
5,210T
Out-centres
3,132T
Yard detention
3.4hrs avg
Unloaded loss
0.08%
Crushing Metrics
Daily crush
8,342TCD
Installed 9,500 TCD
Hourly rate
348TCH
Mech. stoppage
0.6hrs
Elec. stoppage
0.3hrs
Cane shortage
0.8hrs
Capacity util.
87.8%
Recovery & Losses
Sugar recovery
10.62%
STD 10.85%
Juice purity
85.4%
Bagasse %
30.2%
Molasses loss
0.85%
Press mud loss
0.12%
Unaccounted
0.19%
STD ≤ 0.15%
Loss alert: unaccounted loss 0.19% breaches 0.15% threshold. Trace: Mill #3 imbibition dip 02:00–05:00 IST.
Hourly Crush Rate vs Target
TCH · last 24h
Recovery Trend
Season-to-date vs previous season
Tracking +0.18 pp above last season STD